No. 22 Reactor: aero 3D printed titanium bike breaks cover at MADE

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On the subject of trendy bikes, off-the-shelf bikes are nearly all the time the sooner choice in comparison with customized. They are typically lighter given the optimization doable with manufacturing facility manufacturing, although not all the time. Maybe extra importantly although, there’s additionally nearly all the time aerodynamic concerns.

Manufacturing bikes from massive firms have entry to CFD and wind tunnels through the design part however in addition they have a flexibility of tube shapes that’s exhausting to match. That tends to be true even when we’re speaking about customized carbon. If a metallic bike is extra your taste, it’s not often even thought-about. With the rise of 3D printing, that’s all beginning to change.

(Photograph Josh Ross/Velo)

No. 22 photographs hand constructed titanium bikes and is a model that’s all the time embraced a contemporary aesthetic. Just a few days in the past No. 22 took that even additional by teasing the world’s first absolutely 3D printed titanium bike. Like others who’ve been taking part in with small items, No. 22 is creating shapes that will in any other case be unimaginable. This time although, the Reactor is utilizing these shapes to show our understanding of a customized metallic bike on its head. The Reactor isn’t simply the world’s first 3D printed titanium bike, it’s additionally an aero optimized metallic bike.

The workforce at No 22 began the method with CFD. From there the concept was to mix the distinctive properties of titanium with an understanding of find out how to lower via the air. As No. 22 co-founder Bryce Gracey shares within the video above, the Reactor isn’t simply capturing eyes through the use of 3D printed titanium for the sake of it. In accordance with him, this bike nonetheless looks like a titanium bike. Printing the entire body as one-piece simply permits for aero tube shapes in any other case not doable.

3D printed titanium bike
(Photograph Josh Ross/Velo)

It’s not simply the body that’s 3D printed both, the remainder of the construct companions with quite a lot of firms and there’s 3D printing each time doable. The primary place you may discover that isn’t truly from a associate however as an alternative the model’s personal 3D printed and internally routed stem. The handlebar seems prefer it is perhaps 3D printed nevertheless it’s not. That’s simply consideration to element and paint utilized to an Enve Aero IN-Route Handlebar.

One other place the place you’ll discover 3D printing is on the wheels. The wheelset is the Scope Artech 4 that we not too long ago reviewed. As anticipated of a contemporary wheelset, the development makes use of carbon. On this case there’s a little bit of biomimicry with fish scales for aerodynamics and carbon spokes as properly. The hub is one thing much more distinctive although. Scope makes use of 3D printed Scalmalloy (additive manufacturing substitute for 7000 sequence aluminum alloys made up of scandium, aluminum, and magnesium) to realize in any other case unimaginable to create shapes. Each hubs collectively come to solely 220 grams but the bonelike construction permits them to retain the required stiffness.

(Photograph Josh Ross/Velo)

The groupset comes from SRAM within the type of the not too long ago launched SRAM RED 2x street. Whereas it’s not needed to make use of a UDH for the street model of the groupset, No. 22 did incorporate that design into the chainstay. The model additionally included a Ceramic Pace pulley although reasonably than the 3D printed model, you’ll discover the CeramicSpeed OSPW Aero ALPHA system. I’m certain that was a tough resolution as each choices match the construct in several methods.

(Photograph Josh Ross/Velo)

Additionally swapped into the groupset is a titanium crank. No 22 typically makes use of Cane Creek eeWings Titanium Cranks however this time you’ll discover a 5DEV Highway crank. This can be a piece that first confirmed up at Sea Otter and whereas there’s, once more, no 3D printing it’s as an alternative CNC Machined and Laser Welded in California. You’ll discover on this case that the branding is lacking and the end on the crank arms is a bit totally different than what 5DEV presents straight.

The final trick little bit of spec to notice is the saddle. If you realize Berk saddles, then you realize. For those who don’t, they arrive from a former street racer who makes among the most snug, light-weight, and exquisite trying saddles available on the market. They’re additionally handmade in Slovenia. This specific saddle is the Lupina Monocoque Open that simply got here to market and it’s lined with black leather-based.

Berkl Lupine saddle
(Photograph Josh Ross/Velo)

Clearly that is an extremely high-end construct and that’s with out even attempting to guess what it prices to print a whole bike body out of Grade 5 titanium powder. Proper now, that is solely a prototype. Gracey tells me that the following steps will contain extra aero testing and additional refinement with the hope of coming to market in q3 or this autumn of 2025.

For more information and, finally, buy cease by the No. 22 web site.

3D printed titanium bike picture gallery

Enve handlebar
(Photograph Josh Ross/Velo)
Scope wheels
(Photograph Josh Ross/Velo)
3D printed titanium bike
(Photograph Josh Ross/Velo)
3D printed titanium bike
(Photograph Josh Ross/Velo)
3D printed titanium bike
(Photograph Josh Ross/Velo)
3D printed titanium bike
(Photograph Josh Ross/Velo)
No 22 Titanium bike
(Photograph Josh Ross/Velo)
(Photograph Josh Ross/Velo)
(Photograph Josh Ross/Velo)
(Photograph Josh Ross/Velo)

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